How Half Wool Yarn Is Made

What cloth is used for making uniforms worn by employees of administrative departments, railway firms and by schoolchildren? How woolens are made? To get solutions to those questions we’re on the Bryansk worsted manufacturing unit.

Worsted is slightly completely different from woolen materials. They’re constituted of lengthy wool subjected to combing. Worsted is thinner than woolen materials and it’s not fluffy. The fabric is easy or a bit fleecy, it may be purely constituted of wool, be half woolen (when cotton yarn can also be used) or blended when different materials are additionally added.

Worsted manufacturing begins from uncooked supplies preparation. It involves the manufacturing unit in such sacks.

The wool within the sacks is already clear.

The wool have to be manually sorted out. Defectшму wool shouldn’t enter the manufacturing course of.

These are the samples of faulty wool.

That is how a future go well with seems like!

This can be a blowroom machine.

So far as we’re watching the method of constructing half woolens we want not solely wool, but in addition man-made fiber. Lavsan, for instance. It’s loaded in one other blowroom machine.

Carded and refined uncooked supplies (wool and artificial fibers) are provided to the close by store through these pipes.

Now the wool is to be combed by a particular machine. The fibers shorter than 5 cantimeters and impurities are to be eradicated.

Combing course of.

Prepared!

The combing course of is perfomed in two levels. That is the second.

They should keep particular circumstances: air humidity ought to be 75-90% in order that they use particular sprinklers hanging beneath the ceiling.

The second stage of combing is over.

Prepared merchandise.

Now they verify the merchandise once more and take away any impurities, make the material extra dense.

Now the material is put in circles into the large cylindrical containers.

To make wool of various colours they use particular dye. They dye the wool (or man-made fiber), wash and dry it.

Between two outlets.

“Dying”.

Dyed woolen and acrylic fibers come to the roving body the place they’re combed once more and was much more dense band (foreyarn). It’s the very stage the place woolen and acrylic fibers meet.

These ones are prepared for spinning.

Right here woolen thread is born.

These are the spools with wool yarn.

The rereeling machine rereels the wool from spools to bobbins.

Empty spools.

The warping machine.

The looms.

The air ought to be humidified.

This part is for dying, drying, ornament and so on.

The electrical carry strikes alongside these rails.

Although some distant elements of the outlets can appear like this…

Checking the standard of the merchandise.

The canteen on the manufacturing unit.

The Bryansk worsted manufacturing unit makes cloth for uniforms worn at varied Russian ministries.

College uniform.

Uniform worn by staff of “Russian Railways” firm.

Leaving.

Thanks for the tour!

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