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Home RUSSIA MANUFACTURE NEWS

The Old Copper Smelting Plants

by 198 Russia News
January 10, 2022
in RUSSIA MANUFACTURE NEWS
Reading Time: 8 mins read
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The Old Copper Smelting Plants

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The Old Copper Smelting Plants

“Karabashmed” is without doubt one of the oldest copper smelting vegetation of the South Ural situated within the metropolis of Karabash. The primary exercise of the plant is making blister copper from copper focus with a preliminary enrichment of copper-zinc ores and in addition from recycled copper uncooked materials.

The Old Copper Smelting Plants

One other firm we gonna go to is “Kyshtymskiy Electrolytic Copper Plant” which is within the metropolis of Kyshtym of the Chelyabinsk area. It makes copper cathodes, copper rods and valuable metals from blister copper and copper-containing secondary uncooked supplies.

The Old Copper Smelting Plants

“Karabashmed”, JSC. is a metropolis forming firm of Karabash.

The Old Copper Smelting Plants

Right this moment it’s the one metallurgic firm in Russia wotking with an superior expertise “Ausmelt”. In November 2006 one “Ausmelt” copper-smelting furnace changed six 100 years previous shaft furnaces.

The Old Copper Smelting Plants

Right here previous shaft furnaces was once positioned.

The Old Copper Smelting Plants

Copper focus loading.

The Old Copper Smelting Plants

The Old Copper Smelting Plants

The primary constructing of the processing plant and inside is a ball mill with a central loading of copper-zinc ores.

The Old Copper Smelting Plants

The brand new furnace allowed to extend the plant efficiency as much as 90 thousand tons of blister copper a 12 months whereas fume gasoline quantity decreased sixfold.

The Old Copper Smelting Plants

The overall view of the “Ausmelt” furnace.

The Old Copper Smelting Plants

Matte loading.

The Old Copper Smelting Plants

The content material of the melting furnace flows into the settler the place it releases gasoline. The admixtures stand up as slag whereas the heavier copper blister sinks to the underside.

The Old Copper Smelting Plants

Draining of the slag from the converter to the ladle.

The Old Copper Smelting Plants

The Old Copper Smelting Plants

The alloy temperature is 1150 C.

The Old Copper Smelting Plants

Within the management room.

The Old Copper Smelting Plants

The slag comes out from the mixer furnace.

The Old Copper Smelting Plants

The Old Copper Smelting Plants

Pouring the slag into the bowl from the mixer furnace.

The Old Copper Smelting Plants

Discharge of the slag into the pit.

The Old Copper Smelting Plants

It’s fairly a spectacle!

The Old Copper Smelting Plants

The Old Copper Smelting Plants

The gear of the corporate had not been modernized in any respect within the Soviet instances and by the top of the 20th century the ecological state of affairs grew to become very severe in Karabash.

In June, twenty fifth, 1996 Karabash and neighbouring territories had been characterised because the zone of ecological catastrophe.

The Old Copper Smelting Plants

For the reason that starting of the XXI century the corporate’s manufacturing has been slowly modernized and extra eco-friendly applied sciences have been put into operation.

In 2009 Karabash was excluded from the listing of the cities with the best degree of air air pollution.

The Old Copper Smelting Plants

The Old Copper Smelting Plants

“Kyshtymskiy Electrolytic Copper Plant” makes copper and valuable metals (as a byproduct of copper refining).

The Old Copper Smelting Plants

Hearth refining.

The Old Copper Smelting Plants

The method is happening within the copper smelting store.

The Old Copper Smelting Plants

The store is provided with a tilting furnace “MAERZ” with capability of 380 tons and a pouring complicated M-24.

The Old Copper Smelting Plants

Taking samples from the smelting furnace “МAERZ” for figuring out the chemical composition and the extent of metallic readiness.

The Old Copper Smelting Plants

The Old Copper Smelting Plants

Anode filling machine “Outokumpu”.

The Old Copper Smelting Plants

The Old Copper Smelting Plants

The Old Copper Smelting Plants

The Old Copper Smelting Plants

Additionally they have a reverberatory furnace An-1 with capability of 140 tons and efficiency of 42 thousand anodes a 12 months.

The Old Copper Smelting Plants

The Old Copper Smelting Plants

Loading of the reverberatory furnace.

The Old Copper Smelting Plants

Electrolysis baths.

The Old Copper Smelting Plants

The machine separating anodes for 102 mm.

The Old Copper Smelting Plants

Separation of copper electrolysis. They’ll obtain very excessive purity of copper cathode (common copper content material in cathodes – 99.997%).

The Old Copper Smelting Plants

Loaded matrixes with cathode copper.

The Old Copper Smelting Plants

Then they wash residues from anodes.

The Old Copper Smelting Plants

This conveyor packages cathodes.

The Old Copper Smelting Plants

They produce valuable metals from blister copper and copper-containing secondary uncooked supplies. That is how gold initially seems to be like.

The Old Copper Smelting Plants

Granules of gold.

The Old Copper Smelting Plants

Granules of silver.

The Old Copper Smelting Plants

The method of gold melting within the crucible furnaces.

The Old Copper Smelting Plants

The Old Copper Smelting Plants

Virtually prepared gold bullions.

The Old Copper Smelting Plants

Copper rod making course of.

The Old Copper Smelting Plants

It’s made by steady casting and rolling.

The Old Copper Smelting Plants

Steel is provided to the casting wheel. The Old Copper Smelting PlantsAdjustment earlier than coming into the rolling mill.

The Old Copper Smelting Plants

Copper rod packaging.

The Old Copper Smelting Plants

The Old Copper Smelting Plants

The Old Copper Smelting Plants

Test samples.

The Old Copper Smelting Plants

The Old Copper Smelting Plants

The Old Copper Smelting Plants

The plant yearly makes about 100 tons of copper rod, greater than 100 thousand tons of copper cathodes, greater than 100 tons of silver and three,7 tons of gold.

through gelio-nsk

 

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